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DESALT Diffusion Dialysis (DD) Equipment

DESALT Diffusion Dialyzer for Acid and Alkali Recovery is currently used in industrial and chemical processes to recover acids from waste streams or dilute solutions.

 

The primary purpose of this device is to separate valuable acids and alkali from waste streams in a cost-effective and efficient manner.

Diffusion Dialysis Equipment Key Components and Working Principle

Diffusion Dialysis Membrane Working Principle for Spent Alkali recovery
  • Membrane Separation: The diffusion dialyzer utilizes a semi-permeable cation or anion ion-exchange membranes. These membranes selectively allow certain ions or molecules to pass through while blocking others based on their size, charge, or chemical affinity.

  • Diffusion Process: The device operates based on the principle of diffusion, where substances move from a region of higher concentration to a region of lower concentration. In the context of acid recovery, the acid molecules (such as HCl or H₂SO₄) in the waste stream diffuse through the membrane into a separate chamber containing a less concentrated acid solution or water.

  • Dialysis System: The dialyzer is designed with two compartments separated by the membrane. The waste stream containing the acid/alkali is fed into one compartment, while a stream of deionized water or a dilute acid/alkali solution is fed into the other compartment. Due to the concentration gradient, the acid diffuses across the membrane from the waste stream to the recovery stream.

  • Continuous or Batch Operation: The diffusion dialyzer can be operated either in a continuous mode, where streams are continuously fed and collected, or in a batch mode, where a set amount of solution is processed at a time.

  • Recovery Efficiency: The efficiency of acid/alkali recovery depends on various factors, including the type of membrane used, the concentration gradient, the flow rate of the streams, and the temperature of the system. Proper control of these parameters can optimize the recovery process, leading to significant cost savings and environmental benefits. In certain scenarios the recovery efficiency reaches more than 90% of spent acid.

Diffusion Dialysis Membrane Working Principle for Spent Acid recovery

Diffusion Dialysis for Acid Recovery

The acid recovery diffusion dialysis process is driven by a concentration gradient. Due to the selective permeability of the anion exchange membrane, which allows acid ions to pass while effectively rejecting salt ions, the acid and salt in the solution are separated. The recovered acid solution is then reused in the production process.

Application Area

Electroplating

Steel

Aluminium

Titanium

... and many more.

 

Get in touch with our team for more info.

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Lab Experiments

Diffusion Dialysis for Alkali Recovery

The alkali recovery diffusion dialysis process is driven by a concentration gradient. Due to the selective permeability of the cation exchange membrane, which allows alkali ions to pass while rejecting salt ions, the alkali and salt in the solution are separated. The recovered alkali solution is then reused in the production process.

Application Area

Pesticides

Foil etching

Polysilicon

... and many more.

 

Get in touch with our team for more info.

Get in touch with our team to get more information about DESALT Diffusion Dialysis equipment and systems.

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